Floor Management

AI CoPilot for
Floor Management

AI Copilot for day-to-day floor management,
for supervisors making real-time decisions on
the shop floor.

Rheo’s real-time metrics and remote visibility have equipped us with the tools we need to stay proactive and connected as a team. From monitoring operations to tackling issues collaboratively, Rheo has streamlined our processes and enhanced team alignment.

Gabriel Ortiz, Director of Continuous Improvement, ColorCoat

RHEO'S AI-POWERED
SHOP FLOOR

Traditionally

In a typical manufacturing setup, day-to-day situations on the shop floor are dynamic, with many variables to control.

For example, product build schedules can change, material availability may vary, operator train levels can change, machines may experience down time.

This requires Supervisors to have real-time visibility in order to prioritize, adapt and respond to situations.  

WITH RHEO

Rheo captures data from Rheo Edge Devices like Cameras, Sensors, etc. and seamlessly integrates with Existing data sources like Documents, Excel sheets, PDFs, etc. and then translates this complex data to real-time dashboards and action recommendations that supervisors can use to manage the line.

What makes it unique?

Rheo's Floor Management module offers a single point interface for all Line functions like Operations, Improvements, Training, Quality, Safety and Maintenance.

Having a system that is ‘always on’ allows leaders to review activity in multiple locations simultaneously with timing dictated by their best opportunities. Provides knowledge sharing across multiple campuses and promotes standardization of methodologies. Not only useful for diagnostics but also very useful as a training tool, providing the ability to capture and demonstrate best practices which can shorten the typical learning curve.

William May, Production Manager, Windows and Doors Company

FEATURES

Connected
Cameras

Connected cameras capture not just operators at their workstations but events surrounding them. This gives a clear 360° picture on the 'Why’ about events enabling supervisors to act in real-time.

Multi-modal
data capture

Event data is captured from multiple data sources like cameras to paper stacks, to get a holistic picture of the Line's current status in real-time.

Real-time
Dashboards

Rheo's video enabled dashboards are customizable, easy-to-understand and updated in real-time allowing Supervisors to improve their response times.

Video
playback

The video timeline feature gives Supervisors access to videos of all events/episodes that are root cause taggable, providing clarity and evidence.

Automated hourly
goals and notifications

Generate hourly goals which can adapt to the real-time changes to the Line. This helps supervisors easily identify hours won or lost and respond in real time with the help of video-enabled notifications.

GENERATE
PLAYBOOKS

Dynamically generate playbooks for various product types that are run on the line by optimally moving subtasks and number of operators across workstations for various product types.

Real-time Job
Assignment

Get recommendations on assigning Operators to specific workstations across the Line based on Operator training levels, training recency and operator performance.

ACTION
RECOMMENDATIONS

O-Rheo generates Action Recommendations based on events in real time.

AI
Capabilities

Rheo's AI oracle, O-Rheo helps Supervisors manage the Line in real time with automated actions and recommendations. Automating time-consuming tasks coupled with Action Recommendations promotes bias-to-action and increases speed of response to events on the Line.